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Hot mix asphalt paving materials can be manufactured by: (1) batch mix plants, (2) continuous mix (mix outside dryer drum) plants, (3) parallel flow drum mix plants, and (4) counterflow drum mix plants. This order of listing generally reflects the chronological

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feed system, asphalt cement supply system, aggregate dryer, mixing tower, and emission-control system. A typical batch plant is depicted in Figure 5-1; the major plant components are shown in Figure 5-2. The batch plant tower consists of a hot elevator, a screen deck, hot bins, a weigh hopper, an asphalt cement weigh bucket, and a pugmill.

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During the 1950s, interstate construction required hot mix asphalt (HMA) contractors to increase production capability. Typical batch plant size increased to six tons to meet production demands. Larger screens were added to accommodate the production of multiple mixes. Otherwise, batch plants changed little until about 30 or 35 years ago.

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To control aggregate size distribution in the final batch mix, the operator opens various hot bins over a weigh hopper until the desired mix and weight are obtained. Concurrent with the The aggregate from the weigh hopper is dropped into the mixer (pug mill) and dry-mixed for HOT MIX ASPHALT PLANTS. 4. 22 2.-11-11. 3 3 a. a, Plants

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